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Automatic Cut To Length And Slitting Combine Line

The cut to length and slitting combine line is a one-stop processing of cold and hot coils foruncpiler, slitting, recoiler, transverseshearing and flat stacker. The site and cost are effectively saved.The equipment is controlled by PLC programming, with the touch screen as the human-machine interface, automatic and manual interchangeable settings, with automatic start button, automatic stop button, temporary stop button, emergency stop button, abnormal alarm and other functions, with perfect performance and Very advanced.After the manual threading of the equipment is completed, the rest of the time the whole line can be in an automatic working state!

Flow Chart Of The Combine Line

Video

Main Machines Of The Combine Line

Standard configuration: decoiler, coil end feeding and shoveling, pre-levelling, spoke bridge, limit side guideslitting machine, edge wire winder, leveling host, loop, positioning machine, cutting machine, conveyortable, stacker, hydraulic system, electrical system and so on.
1. Hydraulic coil-loading car:

To send coils from coil stock to uncoiler and load the coil onto uncoiling center.

2. Cantilever-mandrel Un-coiler:

Structure: welding assembly of steel plates, hydraulic expansion mandrel and gearbox transmission.

3. Double-roller pinch feeder & Five-roller Leveler and Shear:

Function: pinch feed steel strip into first pit loop, level the strip to be flat, cut off irregular strip head.

4. End-cutting equipment:

To cut off the redundant end of coil, here install one hydraulic shearing equipment.

5. Transmission roll table:

Roll table dimensions: 4000mm L, 2500mm W, 800mm H.

6. Aligning equipment:

Vertical rollers to restrict the progressing position of strip, while horizontal rollers to press strip.

7. Disc slitter machine:

Composed of movable slitter, drive unit and base, etc.

8. Scrap reeling:

Function: to wind up and collect edge scraps of slitting.

9. Transmission roll table 2:

Function: to synchronize the speed of slitting speed and recoiling speed by accumulating steel strip in loop.

10. Pre-separator and Tensioner:

It is composed of twice pre separating, press roller, tensioner, pinch rollers, shear, deflector roller, base, etc.

11. Re-coiler and Separator:

Hydraulic expansion mandrel: gripper clamps strips heads, hydraulic cylinder pull the wedge sliders around main shaft to move and thus outer segments expand.

12. Coil-discharging car:

Structure: two wheels, four support poles, car body by welding.

13. Hydraulic system, Pneumatic system:

Hydraulic system is composed of hydraulic station and hydraulic accessories like valves.

14. Electric Control System:

Automatic running of the whole line is by Siemens PLC control.

Main technology parameters

TypeThickness (mm)Width Range (mm)Coil Weight (T)Straightening Accuracy (mm/㎡)Length Accuracy (mm/M)Linear Speed (m/min)
JB6mm1.0-6.01500 & 200030≤1≤±0.880
JB12mm2.0-12.01500 & 200035≤1.5≤±130

FAQ

A: The price of the equipment depends on various factors such as profile specifications, thickness, and additional features. Could you please provide us with more details about your specific requirements, so we can provide you with an accurate price.

A: We offer a standard warranty period for our equipment, which typically ranges from one year. However, the exact warranty period may vary depending on the specific equipment model. We can provide you with detailed information regarding the warranty coverage for the equipment you are interested in.

A: Yes, we ensure that spare parts for our equipment are readily available. We maintain a comprehensive inventory of spare parts to minimize downtime in case of any maintenance or repairs. Additionally, we offer after-sales support and can assist you in procuring any necessary spare parts in a timely manner.

Sure, like some rollers need produce depend on order only. It will be take 3-7 days. We will try best give you early.

A: Yes, we provide comprehensive training for operating the equipment. Our team of experts will guide you through the installation process and provide hands-on training to ensure that you and your staff are familiar with the equipment’s operation, maintenance, and safety procedures.

A: The inclusion of installation services may vary depending on the specific equipment and the location of the installation. We can discuss the installation options available and provide you with a detailed quotation that specifies whether installation is included or if it will incur additional charges.

A: Yes, we offer customization options for our equipment to meet specific customer requirements. We can discuss your customization needs and work closely with our engineering team to develop a tailored solution that suits your unique application.

A: The delivery time for the equipment depends on various factors, including the availability of stock and the complexity of customization, if applicable. Once we have a better understanding of your requirements, we can provide you with an estimated delivery timeline. But as standard will be about 90-120 days which depend on exactly request.

A: Certainly! We can provide you with references or customer testimonials upon request.
Our satisfied customers can share their experiences and provide insights into the quality and performance of our equipment.

A: We offer comprehensive after-sales support to ensure the smooth operation of the equipment. This includes technical assistance, troubleshooting, and maintenance services. We have a dedicated support team that can address any queries or concerns you may have even after the purchase.

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