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0.2-3mm High-Precision Slitting Line

The 0.2-3mm high-precision slitting line is controlled by PLC programming, with the touch screen as the human-machine interface, automatic and manual interchangeable settings, with automatic start button, automatic stop button, temporary stop button, emergency stop button, abnormal alarm and other functions, with perfect performance and very advanced. After the manual threading of the steel coil slitting line is completed, the rest of the time the whole line can be in an automatic working state!

Flow Chart Of The Slitting Line

This high-precision steel coil slitting line is composed of main components such as uncoiling, pinch primary straightening, slitting, tensioning, and winding. When the coil slitting machine is working, after the steel coil is installed on the uncoiler, the steel plate is pressed into the pinch and sent to the primary leveling machine. For the material distribution tension station, the strip steel coil is finally coiled by the winder, and then packed and transported out of the production line by the unloading trolley.

0.2-3mm High-Precision Slitting Line flow chart

Video

Main Machines Of The Slitting Line

This 0.2-3mm high-precision slitting line is used to divide the different specifications of the coil along the length direction according to the need of different widths of the strip and wind up, the product can be used for rolling, welding pipe, cold forming, stamping and other materials. It can process all kinds of hot rolled coil plate, silicon steel plate, stainless steel plate, color plate, aluminumplate and so on, At the same time, the replacement of different materials of the tool can be cut a variety of non-ferrous metal strip.
1. Hydraulic coil-loading car:

To send coils from coil stock to uncoiler and load the coil onto uncoiling center.

2. Cantilever-mandrel Un-coiler:

The uncoil mandrel segments are teeth shape, square pyramid expansion, hydraulic rotator to supply hydraulic oil to hydraulic cylinder for expansion.

3. Double-roller pinch feeder & Five-roller Leveler and Shear:

Function: pinch feed steel strip into first pit loop, level the strip to be flat, cut off irregular strip head.

4. Pit Loop 1:

Function: to synchronize the speed of pinch feeding and leveling speed and slitting speed by detecting position of steel strip in loop.

5. Side Guide:

Structure: vertical rollers to restrict the progressing position of strip, while horizontal rollers to press strip.

6. Disc Slitter Machine(double heads):

Disc cutters circle slitting spindles tight, and the spindle is installed on support stand.

7. Scrap reeling:

Function: to wind up and collect edge scraps of slitting.

8. Pit Loop 2:

Function: to synchronize the speed of slitting speed and recoiling speed by accumulating steel strip in loop.

9. Pre-separator and tensioner:

It is composed of twice pre separating, press roller, tensioner, pinch rollers, shear, deflector roller, base, etc.

10. Re-coiler and separator:

Hydraulic expansion mandrel: gripper clamps strips heads, hydraulic cylinder pull the wedge sliders around main shaft to move and thus outer segments expand.

11. Hydraulic system, Pneumatic system:

Hydraulic system is composed of hydraulic station and hydraulic accessories like valves.

12. Electric Control System:

Automatic running of the whole line is by Siemens PLC control.

Main technology parameters

TypeJB-1.2JB-2.0JB-3.0JB-4.0
Material Thickness (mm)0.15~1.50.2-2.00.3-3.00.5-4.0
Material Width Range (mm)750-13001600-18001800-2000200-1600
Slitting Strips2-202-202-152-15
Product Precision (mm)±0.1±0.1±0.15±0.15
Linear Speed (mm)10-200 (250)10-200 (250)10-150 (200)10-150 (200)
Coil Weight (T)10152025
ID (mm)Φ508 & Φ610Φ508 & Φ610Φ508 & Φ610Φ508 & Φ610
OD (mm)Φ508Φ508Φ508Φ508
Blade Shaft (mm)Φ205Φ220Φ240Φ240

FAQ

A: The price of the equipment depends on various factors such as profile specifications, thickness, and additional features. Could you please provide us with more details about your specific requirements, so we can provide you with an accurate price.

A: We offer a standard warranty period for our equipment, which typically ranges from one year. However, the exact warranty period may vary depending on the specific equipment model. We can provide you with detailed information regarding the warranty coverage for the equipment you are interested in.

A: Yes, we ensure that spare parts for our equipment are readily available. We maintain a comprehensive inventory of spare parts to minimize downtime in case of any maintenance or repairs. Additionally, we offer after-sales support and can assist you in procuring any necessary spare parts in a timely manner.

Sure, like some rollers need produce depend on order only. It will be take 3-7 days. We will try best give you early.

A: Yes, we provide comprehensive training for operating the equipment. Our team of experts will guide you through the installation process and provide hands-on training to ensure that you and your staff are familiar with the equipment’s operation, maintenance, and safety procedures.

A: The inclusion of installation services may vary depending on the specific equipment and the location of the installation. We can discuss the installation options available and provide you with a detailed quotation that specifies whether installation is included or if it will incur additional charges.

A: Yes, we offer customization options for our equipment to meet specific customer requirements. We can discuss your customization needs and work closely with our engineering team to develop a tailored solution that suits your unique application.

A: The delivery time for the equipment depends on various factors, including the availability of stock and the complexity of customization, if applicable. Once we have a better understanding of your requirements, we can provide you with an estimated delivery timeline. But as standard will be about 90-120 days which depend on exactly request.

A: Certainly! We can provide you with references or customer testimonials upon request.
Our satisfied customers can share their experiences and provide insights into the quality and performance of our equipment.

A: We offer comprehensive after-sales support to ensure the smooth operation of the equipment. This includes technical assistance, troubleshooting, and maintenance services. We have a dedicated support team that can address any queries or concerns you may have even after the purchase.

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